A Liquid Manufacturing Plant is a fully automated system designed for the large-scale production of oral liquids, syrups, and suspensions. At Future Machine, we focus on a "Closed Loop" design to ensure the final product is 100% sterile and free from human contact.
Sugar Melting Vessel: Rapidly dissolves sugar in water with high-speed agitation and steam heating.
Manufacturing Vessel: The main tank where active ingredients, flavors, and colors are blended under precise temperature control.
Storage Vessel: A jacketed tank that keeps the finished liquid at the correct temperature before it moves to the filling line.
Inline Homogenizer: High-shear mixing that ensures a perfectly smooth, lump-free texture.
Filtration System: Uses sparkler filters or zero-hold-up filters to remove any micro-impurities.
Touchscreen Control: Fully automated PLC system to manage batch timing and temperature.
CIP/SIP Integration: "Cleaning-In-Place" ensures the tanks are sterilized between batches without taking them apart.
Transfer Pumps: Specialized lobe pumps that move thick liquids (like cough syrup) without causing foaming or bubbles.