A Granulation Line is a high-performance, integrated system designed to transform fine powder into dense, uniform granules. For Future Machine, we focus on a "Closed System" design that eliminates dust, prevents cross-contamination, and ensures maximum material yield.
Our line is synchronized to ensure a smooth transition from powder to finished granule:
High Shear Mixer Granulator (HSMG): Powders are dry-mixed and then sprayed with a binder. The high-speed impeller and chopper create "wet granules" with consistent density in minutes.
Fluid Bed Dryer (FBD): The wet granules are transferred (often via vacuum) into the FBD. Here, heated, filtered air "fluidizes" the granules, drying them rapidly and evenly at controlled temperatures.
Lifting & Sifting (Integrated Milling): Once dry, the granules are lifted and passed through a Co-Mill or Multi-Mill to ensure every particle is the exact same size, ready for compression.
Bin Blender: The final granules are moved into an IPC Bin and placed on a blender to mix in lubricants or extra active ingredients before heading to the tablet press.
Dust-Free Operation: Vacuum transfer systems move material between machines, keeping your cleanroom air pure.
WIP (Wash-In-Place): Integrated cleaning nozzles allow for rapid product changeovers with minimal manual scrubbing.
Advanced Automation: A single "Master PLC" controls the entire line, allowing operators to monitor every stage from one central touchscreen.
Compliance: Fully compliant with 21 CFR Part 11 and cGMP standards.
Our granulation lines are engineered for zero material loss and maximum repeatability. We don't just sell machines; we provide a calibrated system that ensures your tablets have the perfect hardness and dissolution every time.