Granulation Line Machinery

Granulation Line Machinery by Future Machine

A Granulation Line is a high-performance, integrated system designed to transform fine powder into dense, uniform granules. For Future Machine, we focus on a "Closed System" design that eliminates dust, prevents cross-contamination, and ensures maximum material yield.

The Future Machine Process Flow

Our line is synchronized to ensure a smooth transition from powder to finished granule:

1. High Shear Mixer Granulator (HSMG): Powders are dry-mixed and then sprayed with a binder. The high-speed impeller and chopper create "wet granules" with consistent density in minutes.

2. Fluid Bed Dryer (FBD): The wet granules are transferred (often via vacuum) into the FBD. Here, heated, filtered air "fluidizes" the granules, drying them rapidly and evenly at controlled temperatures.

3. Lifting & Sifting (Integrated Milling): Once dry, the granules are lifted and passed through a Co-Mill or Multi-Mill to ensure every particle is the exact same size, ready for compression.

4. Bin Blender: The final granules are moved into an IPC Bin and placed on a blender to mix in lubricants or extra active ingredients before heading to the tablet press.

Technical Highlights

• Dust-Free Operation: Vacuum transfer systems move material between machines, keeping your cleanroom air pure.

• WIP (Wash-In-Place): Integrated cleaning nozzles allow for rapid product changeovers with minimal manual scrubbing.

• Advanced Automation: A single "Master PLC" controls the entire line, allowing operators to monitor every stage from one central touchscreen.

• Compliance: Fully compliant with 21 CFR Part 11 and cGMP standards.

Why Choose Future Machine?

Our granulation lines are engineered for zero material loss and maximum repeatability. We don't just sell machines; we provide a calibrated system that ensures your tablets have the perfect hardness and dissolution every time.